The faults of the automatic winding machine are mainly in these places: electrical, mechanical, transmission, pneumatic, and the electrical part has strong and weak electricity. At the beginning of the design, the winding machine manufacturer gives an alarm to the parts that are prone to failure. Tip, after the alarm circuit is triggered, it will be on the display. Sound and light alarm information is given in the operation panel and other places, and part or all of the power supply of the system is automatically cut off to ensure safety and prevent damage from continuing to expand.

First, the reset method

If it is a system failure caused by sudden equipment failure, it can be solved by hardware reset and restart power supply. If the fault is caused by unstable input voltage, the system should be initialized. Before initializing the settings, the corresponding data should be backed up. After initializing the settings, you still can't eliminate the fault. Try other methods.

Second, the operating procedures

Prepare a simple and reasonable program to be burned into the system and test run. Some winding parameter settings may cause system failure or a certain function to be invalid. Sometimes, due to user error setting parameters, the test can be performed. Check to find out the user's errors and correct them to make sure the system is working properly.

Third, adjust the adjustable parts

Adjustment of the tension of the winding, the screen voltage, the starting position of the cable tray, etc., is a commonly used method in maintenance. Correct some minor faults by adjusting the adjustable parts. For example, when repairing a winding machine that has been used for many years, the human-computer interaction display becomes dark, and it returns to normal after adjusting the screen power supply voltage.

Fourth, spare parts replacement method

In the maintenance of the winding machine, the fault part is preliminarily determined, and the original parts can be replaced by spare parts. After the operation, check whether the fault has been solved, so that the winding machine can be put into normal operation quickly, and the bad parts can be returned to the original factory for repair. Currently commonly used troubleshooting solutions.

V. Improving the Environmental Quality Law

For some faults that cannot be judged, the above methods cannot be used to find the cause. It is often necessary to analyze from the surrounding environment. The environment is generally divided into two types, power supply and space. The power supply can be changed to a regulated power supply to avoid fluctuations in the power supply. For some high-frequency interference from the power supply, a capacitive filtering method can be used. These preventive measures are used to reduce the malfunction caused by the power supply, and it is also necessary to check whether the grounding is good. There are many reasons for space disturbances, such as dust, gas, grounding, vibration, etc., space radiation interference, etc., which need to be inspected by professional equipment and repaired by professional maintenance engineers.

Sixth, maintenance information tracking method

Based on the equipment's work record and fault record, equipment design and manufacturing process defects can be found, which can be solved by continuously improving the structure and software. These maintenance information can be fed back to the manufacturer. Through these feedbacks, the company can use this as a basis for fault diagnosis. And the fault is correctly and completely eradicated, and the design and production process of the equipment can be continuously improved according to the faults that have occurred.