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The use of fully automatic winding machines reduces the dependence on labor

2019-09-04
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A fully automatic winding machine is a machine that winds a linear object onto a specific workpiece. The automatic winding machine is a new type of machine that has been developed. In order to meet the requirements of high efficiency and high output, the fully automatic models generally adopt multi-head linkage design. Most domestic manufacturers refer to imported machines from Taiwan and other places. The design of the model uses the programmable controller as the control core of the equipment, and cooperates with the robot, pneumatic control components and execution accessories to complete the functions of automatic cable arranging, automatic tangling, automatic thread trimming, automatic loading and unloading of the skeleton, etc. Efficiency, greatly reducing the dependence on labor, an operator can look after several such equipment at the same time, the production quality is relatively stable, very suitable for processing occasions with high production requirementsFully automatic winding machine

Fully automatic winding machine speed control mode: In order to adapt to the coil processing technology, the automatic winding machine needs to configure the spindle speed control function. The winding equipment should be different in processing type. The configuration is also different. We are familiar with the spindle motor type. There are three types of AC motors, DC motors, and servo drive motors. The speed control methods used by these motors have their own characteristics.

Speed regulation mode of AC motor: This type of motor has no speed regulation function. It needs to realize the speed regulation function by electromagnetic speed control device or adding frequency converter. In the winding equipment, we are more common in frequency converter speed regulation. In the way, the frequency converter is controlled by the control system of the winding device to make the motor have a speed control function, and the method also has the energy saving effect.

The speed regulation mode of the DC motor of the winding machine manufacturer: The DC motor needs to convert the supplied power into DC power to drive the motor. Therefore, the DC motor is equipped with a DC speed control board or a brushless drive to drive the control motor. Smaller applications in small winding equipment.

Servo drive motor speed control mode: It belongs to precision moving parts and is suitable for high-precision winding equipment. It is used with special drive to realize closed-loop operation control. This type of motor is characterized by constant torque and closed-loop operation. Processing requirements for high precision coils.

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