We all know that there are some common winding machines on the market, such as: fully automatic winding machines, semi-automatic winding machines, transformer winding machines, ring winding machines, etc., but have you known them? Some friends may have heard only some types of winders. Therefore, the winding machine manufacturer will explain to you some common winding machines.

Ring winding machine

Special-purpose models, common with side-slip and belt-type, are special models for winding loop coils. There are no major technical changes since the appearance of the model. At present, the main part of the nose is mainly imported. The more common ones are American brands. The imported machine heads have many advantages compared with the domestic machine heads. The materials are generally fine with special alloys. The machine heads can withstand long-term work processing requirements. Some machines The head adopts a split structure design to make the upper and lower storage line loops more convenient and quicker. The winding machine is generally a desktop mechanism. The equipment is mainly based on mechanical structure. The price is mainly divided into two types: imported machine head and domestic machine head.

Automatic magnetic surround machine

The automatic magnetic wraparound machine is mainly used for magnetic wrap processing, magnetic loop coil processing, magnetic loop inductor coil processing, etc.

Transformer winding machine

The more common models, the structural form is divided into horizontal and vertical, we are generally more common is the horizontal winding machine is used to wrap the transformer coil special equipment, the traditional transformer winding machine is more than a single manual Cable-shaping models, modern models already have automatic cable series, transformers are large electrical parts, so the structure of the winding machine is relatively large, the weight is also from a few hundred kilograms to several thousand kilograms according to the level of the winding machine Due to the continuous application of modern technology on the transformer winding machine, the new model has become more powerful. The appearance of the flexible pre-compacting device replaces the cumbersome process of traditional manual tapping, which makes the transformer winding process become It's even simpler.

Semi-automatic winding machine

At present, the widely used model is also called CNC automatic winding machine, which can automatically arrange the wire, and different mechanical structures can complete different winding requirements, such as high efficiency, convenient maintenance, high cost performance, etc., domestic manufacturers generally CNC controllers are also used. Some manufacturers use self-developed controllers as the control core. CNC models are already a very mature model. Many manufacturers have made innovations and upgrades in functions and uses. Constantly extended, as a widely used model on the market, the price of this model is much lower than the price of tens of thousands of automatic winding maneuvers, ranging from several thousand to tens of thousands depending on the application. The price, the shortcoming of this model is that one must be equipped with an operator. At present, the application of this model can be seen in some occasions such as the production of inductor coils.

Servo precision winding machine

The products of today's high-tech combination are also advanced and powerful models. The high-end models can fully simulate the human hand's cable action. The spindle and cable are both high-precision servo motors. The control system uses a PLC system with extremely high computing power. With automatic calculation, automatic discrimination, error correction and other functions, due to the closed-loop control, the device can automatically correct when the cable is out of step, etc., the high-resolution servo motor can guarantee the stability of the device operation at high and low speeds. The accessory device of this model is also relatively advanced, such as auxiliary unloading device, active tension wire lifting frame, electromagnetic automatic adjusting tension device, etc. Due to the use of a large number of high-tech, the price is faster than CNC automatic winding. The machine height is quite high, and it is generally used in the case where there are specific requirements for the coil parameters.

Fully automatic winding machine

In order to adapt to the requirements of high efficiency and high output, the new models developed in recent years generally adopt multi-head linkage design. Most domestic manufacturers refer to the design of imported models in Taiwan and other places. The programmable controller is used as the control core of the equipment, and the functions of automatic cable arranging, automatic tangling, automatic thread trimming, automatic loading and unloading of the skeleton are completed with the robot, pneumatic control components and execution accessories. The production efficiency of this model is extremely high. , greatly reducing the dependence on labor, an operating staff can look after several such equipment at the same time, the production quality is relatively stable, very suitable for processing applications with high production requirements. However, this type of machine integrates many new technologies such as numerical control, pneumatics and light control, so the price is as low as tens of thousands of yuan and more than 100,000 yuan. The price also makes many users sigh, and because of functional requirements The parts of the equipment use a large number of non-standard parts and custom parts, so the maintenance process will be complicated and the cycle will be long in the event of a fault. Its advanced nature and high output still attract customers.