The winding machine is widely used, except for the winding machine, the automatic winding machine, the automatic winding machine, and the commonly used automatic winding machine can wind coils of different specifications, such as round coils and square coils. Kinds are common, their winding method is mainly different settings, each type of coil needs to set the correct parameters, and the tension, the line method, etc. also need to be adjusted in place, in order to make the coiled coil suitable process requirements and Beautiful appearance.

When the winding machine of the automatic winding machine manufacturer winds the thin wire coil, it generally adopts two kinds of cable lines: free cable and forced cable. These two kinds of cable methods have their own advantages. The tension of the free cable and the swing of the swing wheel or the pendulum are used to line the wire. The distance between the guide wheel and the coil bobbin is far, as long as the adjustment is proper, each line is adjusted. Can be closely arranged, can completely achieve the "mirror" effect of the coil, but it is difficult to adjust, mainly because of the mechanical debugging amount; forced cable using the synchronous motion technology of the winding spindle and the cable axis, For each round, the cable mechanism is stepped by a certain distance, which is generally the distance of one wire diameter. In the development of electronic numerical control technology, it is not difficult to realize, as long as the winding parameters are set in advance, it is not necessary. More debugging can be wound, but after repeated trials, the forced wiring method is very difficult to wind the coil below 0.1mm at high speed, and there is often a disorder.

First we have to look at the situation analysis problem. For example, we have several common problems with cable winding machines.

1, the line is not neat. We have to analyze whether the problem occurs during normal processing or whether it has changed after the product has been debugged. The former is generally a hardware problem. The latter is generally a setup issue. The hardware problem is generally that the fixture is loose, the fastening screw of the cable arranging mechanism is loose, and the lubrication of the cable arranging mechanism is poor, which causes the stepping motor to overload the stepper motor and cause the cable to be out of alignment.

2. The spindle parking position is not accurate. Inaccurate parking position of the spindle is generally caused by brake failure. For example, the brake pads are loose, or the brake pads are worn. It is also related to the setting of the braking time. If the braking time is too short, the spindle parking position will be inaccurate. Need to replace the brake pads or. Make brake time adjustments.

3, the number of winding coils is not allowed, the wire winding machine if the counting is not accurate, generally due to the hardware problems of the sensor, or the controller, the winding machine can not work, this is generally notified to the manufacturer of the winding machine for maintenance solve.