After many customers purchase a fully automatic winding machine, there is often no way to set it up. The winding machine manufacturer lists the following functions of the winding machine and common debugging methods.
The common functions of the automatic winding machine are lap preset, automatic stop, forward and reverse winding, automatic cross-slot, etc. In actual use, it should be noted that the first is to start the idle train and stop the slow train, and start the idle train. The function is to slow the operation after the equipment is started. The purpose is to reduce the impact on the tension structure and the enameled wire. The general condition can be set to 1 to 3 times according to the actual needs. The parking slow function is the slow running of the equipment before the winding sequence is completed. This function can reduce the impact on the brakes and make the equipment finish winding smoothly. Especially the winding process that needs accurate positioning. This parameter must be set. According to the operating speed of the equipment, the parameters should be adjusted accordingly. 2 to 5 turns, again the direction of the cable and the direction of the winding. These two parameters are the setting of the direction of the displacement of the cable and the direction of the rotation of the spindle. The cable winding axis of the automatic winding machine and the spindle are controlled by the controller. There is a specific linkage relationship. When setting, the direction of displacement of the cable axis must be clarified. Many users report the device alarm during debugging. This is because the setting is caused by an error. Protection, the winding machine has a detection zero point, which is used to locate the cable axis. If the device is started from the zero point, the cable axis must move outward. If it is set to move inward, it will cause the device to alarm, and the winding axis The direction of rotation should be determined according to the winding process, and all settings should fully consider the winding process requirements.
Now let's take a look at a brief introduction to common features and debugging methods, and hope to help the winder users.
First, familiar with equipment functions and winding process
When the winding machine is purchased, it first needs to be powered on for no-load test operation. This process first checks whether the winding machine is running smoothly and has abnormal noise. As a debugging personnel, each of the inspections should check each one of the winding machine instructions one by one. Whether the function is effective or not is also a process of familiarizing with the equipment. After initial familiarization with the function of the equipment, it is necessary to find out the corresponding equipment function according to the winding process of the product, and to check whether the function of the equipment is consistent with the winding requirement in combination with the process. When purchasing, you need to communicate with the equipment supplier in detail, so as to avoid the equipment and winding requirements after purchase. The inner diameter, load weight, cable width and accuracy of the equipment should be noted. These parameters are the equipment. Basic data related to the winding requirements.
Second, equipment accessories settings and data determination
After the commissioning personnel are familiar with the function and parameters of the equipment, it is also necessary to measure the tension adjustment of the winding machine and the data of the winding mold. Under normal circumstances, the larger the wire diameter used for the winding, the greater the tension, the equipment of different manufacturers. The tension adjustment range is different. The tension required for the use of aluminum wire and copper wire is also different. The tension of the same diameter wire is smaller than that of the copper wire. The tension adjustment is too large and the wire actually wound around the mold. If the diameter is small, if it is a thin line, it will break and knot, etc. If the tension is too small, there will be a phenomenon of coil edema, messy wiring, etc. Therefore, tension adjustment is a key setting, and different wire diameters are available. The range of safety tension is described in detail in the book "Safety Tension of Enameled Wire". The commissioning personnel should carefully compare the measurement of the winding mold. It is necessary to pay attention to the width and height of the mold, whether it matches the winding rod, and the tightening will be too tight. Affecting the loading and unloading of the mold, too loose will cause the mold to shake and affect the cable effect.